159 Q4 V6 Ti Gearbox

Started by GTR27, June 30, 2017, 04:43:14 PM

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GTR27

Oil for my gearbox/diff has finally come in and was wondering if someone has a parts / exploded view of the gearbox for the drain and fill points?

Also same thing for the rear diff.

I have seen the gearbox drain on the bottom when doing half the service last week, so i'm comfortable with that, but if anyone could help me out with a picture or parts view that'd be awesome!

Colin Edwards

To get easier access to the front transaxle filler plug requires removal of the battery.  And also the battery cradle as I remember.  The filler plug can then be attacked  - however youll probably need a 300mm or longer 1/2" extension to reach down to the filler plug. 
I found the 75w85 oil did help a lot but doesn't cure the stiff shifting when cold. 
Present
2023 Tonale Veloce
2018 Abarth 124 Spider
1987 75 3.0

Past
2020 Giulietta Veloce
2015 Giulietta QV
2009 159 3.2 Ti Q4
2012 Giulietta TCT Veloce
2006 147 Ti 2 door Selespeed
1979 Alfasud Ti 1.5

bonno

Hi GTR27
You could also try the removal of plug from underside of vehicle (suitable access) in lieu of removal of battery and tray and use a transfer pump to fill the gearbox oil.
Regards
bonno

GTR27

I've found the plugs - will def require removal of battery tray and battery, plus crawling under the thing.

Does the drain plug have a crush washer? Figure if I can get a generic one I'll put a fresh one on for reinstall. The drain and fill plugs look in ok condition.

Colin Edwards

Mine had a copper washer.  I re-used after annealing.
Present
2023 Tonale Veloce
2018 Abarth 124 Spider
1987 75 3.0

Past
2020 Giulietta Veloce
2015 Giulietta QV
2009 159 3.2 Ti Q4
2012 Giulietta TCT Veloce
2006 147 Ti 2 door Selespeed
1979 Alfasud Ti 1.5