Alfa Romeo Owners Club of Australia Forum

Technical => 116 Series (Alfetta Sedan/GT/GTV & Giulietta Sedan) => Topic started by: BConolly on July 05, 2009, 11:05:03 PM

Title: Just my luck
Post by: BConolly on July 05, 2009, 11:05:03 PM
Just got my 2ltr head back after Vin Sharp worked his magic - ported, new larger inlet + exhaust valves, new inlet cam, carb spacers and exhaust manifold on the way.

Obviously fired up to do some work first thing today. I start to torque up the head and SNAP, a head stud shears off at the very base of the block. The stud was corroded so badly that the point where it broke it was thinner than a pencil ?!?!?!?!.

Anyone have any advice (excluding getting the block to Vin) on removing the broken stud ?.

Block is still in the car so I have no idea of the state of the other studs.....*sob*

Cheers

Title: Re: Just my luck
Post by: Paul Gulliver on July 11, 2009, 10:58:42 AM
There is a thread on Alfa BB with a similar problem

http://www.alfabb.com/bb/forums/spider-1966-up/153460-cylinder-head-stud-stripped-1984-spider-what-now.html

Also have a lot at this product noted on the thread

http://www.timesert.com/html/mtrcsert.html

Title: Re: Just my luck
Post by: Paul Gulliver on July 11, 2009, 11:05:47 AM
Bump.

If all of that looks a bit hard it might be easier to get another 2 litre block. In a blatent plug i have got a spare 2 litre engine for sale if your interested.

Cheers


Gully
Title: Re: Just my luck
Post by: BConolly on July 13, 2009, 01:01:46 PM
Thanks Paul.

I havent been able to bring myself to go near the car since. A new block is definitely a cheaper option.

I have been in contact with Vin from Pace - I might get in contact with you in the next week or two.

*sob*
Title: Re: Just my luck
Post by: MD on July 14, 2009, 07:57:07 AM
Sound like you are developing a high performance engine. To state the obvious, if you change blocks or repair the original one, I assume you have taken the liner seals into consideration..otherwise next looming failure.