Alfa Romeo Owners Club of Australia Forum

Technical => 160 Series (90, 75, 164 Sedans) => Topic started by: Evan Bottcher on March 04, 2012, 08:22:23 PM

Title: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Evan Bottcher on March 04, 2012, 08:22:23 PM
After some opinions, not sure if I'll find any around here but I'll try anyway... ::)

We've got a 75 TS, and I've driven a couple of others.  Comparing it to the various 105 and Alfetta single spark cars I've driven it's entertaining but feels like it lacks torque down low.  It gets up and moves at high revs, but is almost bloody dangerous below 3000rpm.  Second gear seems very long, and around a tight corner on a suburban street or over a speed hump the car won't pull away in second in any kind of hurry.

I just wonder if it's the 75 chassis/gearing/something, as people rave about these engines transplanted into 105s.

Enlighten me.

thanks,
Evan.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Darryl on March 04, 2012, 09:14:23 PM
This should be interesting - you actually *asked* for opinions....

1) Sub 3000 rpm isn't so bad in TS in broad terms - flexible/tractable compared to most modern injected stuff I've driven.
2) A bank of sidedrafts with accelerator pumps does certainly seem to give a more instant "kick" from idle compared to opening a throttle and waiting for a flapper and an 8051 (or whatever fossil is in a motronic) to notice.... The seat of the pants dyno/dragstrip says the carbs are better but after that initial kick I'm fairly sure they lose out to the TS/motronic....
3) I think it is probably true (depending on what it is running - but at least assuming stock cams and carbs) that the carb single spark engine is more happy to just cog along at very low rpm. This could/should bperhaps be expected as the TS cam would be considered fairly "wild" if an equivalent duration were installed in the older engine, which was definitely tuned for low-midrange torque. There is only so much cam timing variator can do.
4) I'm also guessing you could add some fuel at low rpm, highish load on TS and get more of a visceral acceleration at least - but emissions / cat might not like it much...
5) TS gearing is better than alfetta because 2/3/4/5 are closeish/well spaced. You aren't going fast enough :)

Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: GTVeloce on March 05, 2012, 10:09:39 AM
My TS pulled 200nm on the dyno but as Evan saids, it feels a little sluggish sometimes below 2500rpm. However, remove the fuel quality plug completely and it improves dramatically. Sadly it doesn't idle as well without the plug and with the A/C on it stalls from time to time so the fuel quality plug stays in. Have you tried removing it and run the car for a while?
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: aggie57 on March 05, 2012, 10:48:01 AM
I have to agree with your basic premise Evan.  The ones I have driven do feel flat down low compared with a classic nord on carbs, including my fathers one which he had for several years.  Probably a combination of things but you should try a 164 twin spark for sluggishness.  Dad replaced his 75 twin spark with one of those and sometimes it seriously struggled to get up hills.  Thankfully we didnt get them in Australia!
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Darryl on March 05, 2012, 01:30:05 PM
Quote from: GTVeloce on March 05, 2012, 10:09:39 AM
However, remove the fuel quality plug completely and it improves dramatically. Sadly it doesn't idle as well without the plug and with the A/C on it stalls from time to time so the fuel quality plug stays in. Have you tried removing it and run the car for a while?

Ah - my aircon doesn't work - fuel plug is out. Should have thought of that in my point 4... (and it throws in some more advance too).
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Evan Bottcher on March 05, 2012, 08:43:21 PM
I pulled out the fuel quality plug this arvo and did my normal longish drive home, my butt dyno says it does actually improve things below 3000rpm.  Once warmed up the idle seems quite high (over 1000rpm).  I've had that intermittently in the past so it might be unrelated.

I'm sure I've tried removing the fuel quality plug previously and not noticed such a difference, perhaps I'm being optimistic.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: DaveB on March 06, 2012, 08:55:29 AM
Suprised that no-one has mentioned the airflow meter (AFM).

The top of the AFM prys off fairly easily after 20 years.
Carefully clean the electronic wiper contact with metho cotton bud & make sure the flap pivots freely.
The electric contact may be worn or scored. If you feel confident, carefully adjust the wiper arm to an unused radius next to the score mark.

Tape the top back down while testing, then a few spots of silicone to glue it into plave when you're happy.
A word of warning tho, don't go wildly poking down the AFM throat.  There's a delicate wire sensor behind the flap.

Everything you need to clean and lube is under the big square cover on top.
No need to remove AFM from engine - unless you have another to test -

Changing the AFM really changes the character of the car.
A Twinspark should have heaps of power, mine does, compared to the 2L '74 105 GTV & Berlina we had.

Just my 2c
Dave

PS, I have read that removing the center muffler gives a big flat-spot about 3K rpm.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: festy on March 06, 2012, 11:08:38 AM
There's certainly room for improvement in the TS tune.
Here's a pic of one of the part-throttle ignition maps, you can see the compromise made for emissions immediately.
(http://www.alfabb.com/bb/forums/attachments/engine-management/238557d1330250186-what-stock-75-ts-motronic-can-cannot-do-75_pt_vvt.jpg)
(don't panic about the 40* advance at low load, this map isn't used at that load range)
At WOT they lean out the fuel and reduce spark advance around 1600-2k rpm, again for emissions purposes I assume.
But is your VVT working properly? It should kick in at about 1280rpm at moderate engine load, if it's a dog below 3k maybe there's a problem?

Edit: forgot to mention - if you want to try tweaking the fuel and spark (or just about anything else), I can chip these ECUs.
Because they have 4 unique map sets inside, you can keep one standard and have 3 levels of modified tune to swap between so you can try different things out.

Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: AikenDrum105 on March 06, 2012, 04:02:22 PM
It's interesting how much difference in low end performance a tiny change in spark advance can make.

  In my TSified Super with DCOEs and one of those MarelliPlex jobs running single plugs (until I get my ECU setup)    - if I set advance up correctly at idle,  I get great low end, but significant detonation on partial throttle in the 2k-3.5k area with the VVT engaged.

Obviously the Marelli curve is too aggressive for this application -   If I retard the timing about 2-3 degrees to calm the detonation down - the car significantly bogs under load down low.

Been following Festy's Motronic degustation thread on the Alfabb - really interesting stuff.    here: http://www.alfabb.com/bb/forums/engine-management/190352-what-stock-75-ts-motronic-can-cannot-do-15.html#post1112177 (http://www.alfabb.com/bb/forums/engine-management/190352-what-stock-75-ts-motronic-can-cannot-do-15.html#post1112177)

Cheers,

Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: MD on March 10, 2012, 10:32:56 AM
Something odd there Evan. The TS engine develops maximum torque @ 3000 rpm and I suspect the first thing to check is whether the variator is actually working-both the solenoid and the cam device.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Mat Francis on March 12, 2012, 01:27:15 PM
G'day Evan,

When I first got my TS i felt exactly the same. Took me a bit to find, but here is my first impressions from when I got it.
http://www.alfaclubvic.org.au/forum/index.php?topic=2740.0

If I were to guess again now, I'd say that it's the extra weight of the 75 that made if feel sluggish. With all the running gear in the alfetta now (when it ran anyway), it is definitely quicker from down low than the healthy Nord engine was.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: BradGTV on March 12, 2012, 08:35:27 PM
people say that the twinspark produces more power (quoted from facotry aswell)  has anyone got any dyno results to prove that the ts produces more horespower (and where?) than a healthy nord ?
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: MD on March 12, 2012, 09:37:39 PM
Brad, I feel reasonably confident in saying that most skilled engine builders would say the ultimate (read practical)power from either engine is comparable- especially in racing applications. It may well be that up to a certain point, it is cheaper to make the power from a TS Vs the Norde however the Norde is still capable of matching the TS outputs given the right modifications.

The injected engine is more easily modified and will produce smoother idle and more linear power. The carburetted version may be more tempremental at idle and a bit harder to tune out a hole in output around 4-45000 rpm but after that it can be much of a muchness.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Mat Francis on March 13, 2012, 06:52:33 PM
Brad;

This picture, 1.8L Nord. Healthy motor with extractors, otherwise standard.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Mat Francis on March 13, 2012, 06:57:48 PM
This one; same car, same dyno. Now fitted with a stock standard, healthy TS.

I never drove any faster on the track with the TS, but that is solely due to my driving, and making too many changes to the car at once without learning how to control it properly.

Sorry if I've taken this a bit off topic Evan, but to get back to the point, the same car is definitely quicker and more responsive with the TS in it.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Evan Bottcher on March 13, 2012, 07:23:14 PM
Well that's interesting - shows a lovely wallop of torque starting as low as 2200rpm.  The chassis dyno eliminates chassis weight as a source of my concern, so I think this points to something being fishy in my 75.  Thanks for the input guys, the boys at Maranello Pur Sang are going to have a play around with the car before I take it to Tassie for the tour next month.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Evan Bottcher on March 30, 2012, 11:09:40 AM
To pick up this thread.  The car had a fairly ugly big 2.5" exhaust with an aftermarket 'high-flow' cat and it was pretty noisy, droning through the car.  Fine around town but painful on longer trips.  So I picked up a second hand middle section (cat-back) in good condition - thanks Claude - and it was fitted yesterday.  The car is a lot more pleasant, without losing the lovely note.

However - it's also relieved most of the flat spot that was affecting it down low.  It's easier to get off the line without bogging down and generally a lot more peppy down low.  No changes were made to AFM, fuel quality plug is out, variator checked, and mixtures look good on the analyser (as best can be assessed statically).  I heard from a couple of sources that putting a big exhaust on these cars makes them go backwards...

Much much more pleasant to drive in the traffic this morning.  Result!  :D

Pretty sure the remaining disappointment I have with the 2 litre torque is in my head - it doesn't help that the other car in the driveway is a 2.4 JTDm with 400Nm of torque at 2000rpm.  8)
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Paul Gulliver on March 30, 2012, 11:40:00 AM
QuoteI heard from a couple of sources that putting a big exhaust on these cars makes them go backwards...


I've also heard that from a lot of guys that race with twin sparks. Not worth fiddling with the exhaust until you have opened up the engine &  spent a lot of money.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Tristan Atkins on March 31, 2012, 11:20:31 AM
Hi guys,

I originally had a 2.5 inch exhaust on my GTV TS and I found that car had no real performance below 4000RPM.  I found an exhaust calculator on the internet and after putting in all the variables it suggested that 2.0 inch diameter would be optimum at 5000 RPM. The car now starts to get going at 3200RPM and I suspect smaller diameter exhaust would reduce this number even further.

Another factor that might make the TS feel sluggish is the way that the torque is delivered. From Mat's graphs the NORD engine provide a linear torque throughout the entire RPM range while the TS levels off at around 3000RPM then picks up again.

The two advantages the TS has over the NORD would be easy starting and fuel economy. I can almost get about 1000 km of a GTV6 tank with highway driving. However, I do miss that terrific noise that the twin carburetors made at full noise.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Joe Falcone on April 01, 2012, 04:37:32 PM
Hi to all

ive sprinted in a few 75 twin sparks in the past so thought id put mw 2 bobs worth in.
the only thing that hasnt been mentioned is the main pulley. i had one that was stripped
and causing quite a bit of havoc espescially at low rpm.

just for the record im now running a 79 gtv nord ts gearbox advanced cam timing and ignition
matching any of the 75s and having more fun

cheers Joe
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: tony8028 on May 19, 2012, 06:18:01 PM
i have owned 2 of these cars....1988 and 1991 versions.

The 88 model i had was a ripper  - around 70K on the clock when i bought and immac (still have pics if anyone is interested).

That said, the 1991 model was much more lively. I think there was a tweak to the engine around that time? It wasnt my immagination, i noticed it the second i first drove it. Still bought it because it was in showroom condition.

Overall i found the 75 a bit truck like when on its standard springs....lots of roll...At the assistance of my mechanic i did lower it at one stage and yes the handling was 150% better, but I couldnt go over speed humps and struggled to even get out of my own driveway!!

But yes, the later model 75 was a different beast when it came to engine performance.

One thing that was consistent across both model was the terrible A/C !!!!

Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Evan Bottcher on June 25, 2012, 08:17:16 PM
Thought I'd mentioned something that happened a couple of weeks ago.  The battery was clearly on it's way out - started to crank quite slowly and not hold charge.  Probably four years old, so no great surprise.  Funny that it happened within a couple of weeks of the battery in the 159.  I'd also noticed that the alternator light had been coming on in the ARC from time to time, but would go out if I re-started the car.  Thought nothing of it.

Put a new battery in it - a supercharge supplied by Maranello Pur Sang - and I was surprised to find the car has a new lease of life.  Sharper throttle response, smoother idle, and better mid range torque.  It's not a rocket ship by any means, but a real nice improvement.  Bruno says he has seen it before - a faulty battery won't supply sufficient current for the EFI computer to work properly (or something like that - I missed exactly what he was saying).  Mostly I notice that the engine just runs a lot smoother right through the rev range.  Alternator is supplying 13.3ish volts so that's fine, and no alternator light at all in a couple of weeks regular driving.

Anyone else heard of this result?
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: festy on June 26, 2012, 01:37:36 PM
The ECU itself will happily run on as low as 8 volts, but I can think of a couple of explanations for why it's working better with a new battery:

1) If a fault was logged by the ECU at some point (i.e. transient sensor malfunction etc) then that fault won't be automatically cleared until the engine has been restarted 50 times.
Some fault codes will result in reduced power because they disable peripheral functions like VVT, or invoke various levels of "limp home" modes.
Replacing the battery (or just disconnecting the battery) will clear the ECU's memory, and the fault codes all disappear.

2) Although the ECU will run on low voltages, it tries to compensate for the lower voltage when calculating the injector pulse times and ignition dwell.
Lower voltage means the injectors take longer to open, so need to be open longer.
Lower voltage affects dwell because the coil needs longer to charge between fires.
As both the injectors and coil draw a reasonable amount of current, if your battery was weak then the voltage might be dropping even further as they activate due to the load, resulting in insufficient fuel and/or weak spark.

Either way, it sounds like you got a good result by replacing the battery so it doesn't really matter ;)
Here's the twinspark's injector battery bias and dwell maps, just in case you're interested...
   
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Evan Bottcher on June 26, 2012, 05:13:34 PM
Very interesting stuff Mr Festy.  Thanks for sharing the info.  Both those scenarios make good sense!  Cheers.
Title: Re: 75 Twinspark lacks torque/driveability compared to single-spark Nord?
Post by: Mat Francis on June 26, 2012, 08:56:31 PM
Probably irrelevant now that Festy has proven the point, but I would fully support your theory. I replaced the battery in the work commodore yesterday and  it made a noticeable difference. Well at least for this morning, before a coil or something died again. Most unreliable POS I've ever had the pleasure of driving!