Alfa Romeo Owners Club of Australia Forum

Technical => 932 Series (156, GTV, Spider, 147, GT, and 166) => Topic started by: SeleMatt on October 27, 2022, 06:44:39 PM

Title: BHP and the Selespeed
Post by: SeleMatt on October 27, 2022, 06:44:39 PM
Greetings all,

I am wondering how resilient the 5 speed selespeed is to BHP. Would it be able to handle 240BHP of NA ponies for instance?

Cheers
Title: Re: BHP and the Selespeed
Post by: bazzbazz on October 27, 2022, 09:15:46 PM
Well it's the exact same gearbox as in the manual (Slight difference in some of the ratios ratios) if that helps.

And just where are you getting this 240hp from?  ???
Title: Re: BHP and the Selespeed
Post by: poohbah on October 28, 2022, 02:49:18 PM
Alfa fitted selespeed transmissions to some 156 GTA sedans (not sold in Oz) and some 147 GTAs, so they could obviously handle 250bhp. Though I understand they were a slightly different uprated version of the normal selespeed box.
Title: Re: BHP and the Selespeed
Post by: bazzbazz on October 28, 2022, 07:27:54 PM
The gearboxes on 3.2 V6 engine Selespeed cars were a completely different gearbox to what was fitted to the 4 cylinder Selespeed cars.

The Selespeed system on these cars was also a very different unit as well.

I'm still interested to find out where he's getting the 240 HP from.  :)
Title: Re: BHP and the Selespeed
Post by: SeleMatt on October 28, 2022, 07:31:37 PM
That's good news guys.

I'm assuming that if Alfaholics can produce an old school 2.0 4 banger that can put out those sort of ponies that you could do it with a multi valve modern version?

I remember Bazz telling me that there was light years between the 5 speed and 6 speed sele's in the 932 series and further light years between the 6 speed 932 sele and the 939 series 6 speed sele.

Bazz; A 240 NA bhp JTS. Big ends that don't throw themselves at the road. Pistons and rings engineered by an adult. Cams that aren't made of brie.

Or would it be more practical to use a TS engine for such an exercise?
Title: Re: BHP and the Selespeed
Post by: SeleMatt on October 28, 2022, 07:36:46 PM
Apologies.

225hp.
Title: Re: BHP and the Selespeed
Post by: Alfatango on October 29, 2022, 02:00:12 PM
Just buy a 156 shell and buy a 3.2 engine and manual transmission and put that in. It will probably be cheaper and last longer.

The twin spark is a lot tougher motor than the jts 4 cylinder if you do have to go down that road imo.

My opinion is that the selespeed is pretty pointless technology so I would stick to a manual gearbox.

Title: Re: BHP and the Selespeed
Post by: Craig_m67 on October 29, 2022, 04:22:50 PM
Just buy a GQV and be done with it (ie., save the money and time - Alfa did it fit you already)
Title: Re: BHP and the Selespeed
Post by: SeleMatt on October 29, 2022, 06:19:03 PM
Thanks guys. I accept all those practical arguments but I really, really love my Ti facelift. These things are highly subjective, but I reckon the facelift 156 is one of the sexiest cars they've ever produced.
Craig - The Guilietta QV is a styling hat full to me though it's a super fun car to drive. I'm not really a hatch guy with the exception of the Brera.

This isn't about the money but what is achievable. I'm wanting to keep it as a 156 Ti selespeed. As per my original post, I mentioned most of the weaknesses in the JTS and they are all surmountable imho.

Are there any other known weakness's like oil delivery etc?

The JTS motor in the car at the present is as good as they get in standard form with only around 35000k's on it (the engine was rebuilt with the 'upgraded' rings by the previous owner). It's light throttle response is excellent and I love how it spins up and sounds. I've put poly bushing's through the rear and fitted Bilstein B6's and Eibach springs, GT horseshoe wheels to it.
It's a fun car.
I just want an engine that you can fully sink the slipper into, is bullet proof and uses engine oil that doesn't disappear.
Time isn't an issue.
I have access to a JTS long motor with a busted timing belt and so I'm considering rebuilding this motor with the aforementioned weaknesses addressed etc.

There's no hurry.

Alfatango - It's fair enough you think the selespeed is pointless but I've had it for 4 years and maintained it as per Bazz's maintenance schedule; it's been faultless. It's an interesting piece of automotive history and I enjoy it's click-clacking and languid shifting compared to the modern twin clutch jobs. Changing it out to a traditional manual doesn't interest me for this car. I've other manuals.

Anyone else have an opinion on the JTS vs TS ignoring the cost but focusing on the outcome; which is essentially direct injection vs traditional induction?

Cheers.

Title: Re: BHP and the Selespeed
Post by: Alfatango on October 29, 2022, 07:02:48 PM
Sounds like it will be an interesting project. I am a fan of the face lift 156 as well. I just wish they kept the twin spark motor.
Title: Re: BHP and the Selespeed
Post by: Craig_m67 on October 29, 2022, 07:13:57 PM
I don't think Alfaholics does anything for the TS or JTS engine(s) that you have?

AHM Motorsport do.

Title: Re: BHP and the Selespeed
Post by: SeleMatt on October 29, 2022, 07:48:45 PM
Quite right Craig.

I was just pointing out what's been achieved with the old banger 4 pots.

AHM have certainly got some gear for the TS.

Title: Re: BHP and the Selespeed
Post by: poohbah on October 31, 2022, 01:03:32 PM
Alfa got over 300bhp out of a 2L for its WTCC-winning Super 2000 touring car, but that was a Twin Spark specifically modded for racing so probably totally unusable in a road car, and a very expensive  road to go down. Doubt it has much left in common with a stock motor.

But if you dig out the specs you might be able to adapt some of the changes to yours.

And check out the various European 156 owners forums - big tuning community over there so I'd be surprised if there aren't how-to threads somewhere.

Or you could just go and buy this ....

https://www.portellofactory.com/en/cars/alfa-romeo-156-super-produzione-2/ (https://www.portellofactory.com/en/cars/alfa-romeo-156-super-produzione-2/)
Title: Re: BHP and the Selespeed
Post by: psproule on October 31, 2022, 09:29:26 PM
Not really an answer SeleMatt but some random comments... We have / had three Twin Sparks and a couple of JTS's. All 147's and 156's. I have to agree with you that the facelift 156 is a stunning piece of design, inside and out. And a healthy JTS with a properly set up Selespeed running the latter software is actually a really nice combo to drive. Not fast, but fun! The JTS also just has the legs on a TS and seems to love life at the redline a bit more. I sold ours after it broke my heart a second time spitting a rod bearing. And we took all the usual precautions.... Our TS's on the other hand seem near indestructible so long as you do the timing belts. As to the 5 speed transmission; Driving along one day in the JTS I heard a metallic noise of metal dropping on the road. Car still drove fine but then I noticed the trail of oil behind. Long story short about a 50 cent piece size of the transmission case simply fell out the side of the box! Took a day to swap another one in that I had laying around. Otherwise we haven't had a fault with any of the transmissions, and the sele actuators & pumps have actually been quite reliable too.

While I would love to do what Baz suggests and build a unicorn facelift 156 with a 3.2, I reckon a JTS or TS with turbo would be a fairly epic combo. Or maybe an Eaton blower. So long as you could keep it together & less weight over the nose too for sharper handling. I believe there are some turbo versions kicking around in Europe. The JTS direct stratified injection might make things difficult in the engine control department though.

Oh, and if anyone needs some original JTS camshafts that still have all their lobes let me know. Only TS's in our stable now.

Cheers - Pat
Title: Re: BHP and the Selespeed
Post by: Craig_m67 on October 31, 2022, 10:27:34 PM
If it's turbos you want, the 1.9JTD manifold/turbo will bolt right on..
.. but then again, you could just bolt in the entire proven next gen 1750tbi solution Alfa (FPT) developed

And make it a facelift Sportwagon, the sedan is pants :)
Title: Re: BHP and the Selespeed
Post by: SeleMatt on November 14, 2022, 11:41:19 AM
Thanks guys,

There seems to be very little out there when it comes to enhancing the JTS. I found one thread where the owner had fitted up a GTA throttle body and opened up the air-box intake but nothing much else except Columbo Bariani cams being available...
I haven't found JTS race car anywhere.

The TS however, has had years of development which appears to be because it's raced as a class here (TS Cup) and extensively in Europe. There's loads of stuff available.

Has anybody converted a JTS to a TS?

Title: Re: BHP and the Selespeed
Post by: SeleMatt on December 09, 2022, 06:48:10 PM
When I said converted, I meant doing an engine swap.

As I understand things, the block, sump are the same.
The selespeed bolts up to either engine.
The header tanks are in different locations - not hard to deal with.
A high performance TS wont use a standard air-box so not relevant.
I'm guessing the 2 wiring harness blocks (purple) on the firewall are not the same arrangement?
The thermostats look very similar?
Are the radiators the same?
Obviously different exhaust headers.

Any pointers appreciated.
Title: Re: BHP and the Selespeed
Post by: bazzbazz on December 10, 2022, 12:18:54 AM
Quote from: SeleMatt on December 09, 2022, 06:48:10 PM
The header tanks are in different locations - not hard to deal with.

If you are referring to the Coolant Reservoir Tank the are both the same and in same location.

Quote from: SeleMatt on December 09, 2022, 06:48:10 PM
I'm guessing the 2 wiring harness blocks (purple) on the firewall are not the same arrangement?

No, they are not. Different harnesses and ECU. The biggest issue doing such a conversion is all to do with the electronics of the system.
The engine & mechanicals are the easy part, unfortunately just about everything in the electrics has to be changed. The devil is in the detail, such as don't forget things like MAF sensor & Crank Sensor are different as well.

Quote from: SeleMatt on December 09, 2022, 06:48:10 PM
The thermostats look very similar?

Look similar but are slightly different. Also different Temp Sensor.

Quote from: SeleMatt on December 09, 2022, 06:48:10 PM
Are the radiators the same?

Yes
Title: Re: BHP and the Selespeed
Post by: Craig_m67 on December 10, 2022, 10:08:58 AM
As an aside, the 1.9JTD gearbox found in your 147 and 156JTD (unicorns) is the same as the GTA.. will handle the torque/BHP.

I'd whack the GQV donk and gubbins in a facelift 156wagon myself.. but then I have a chronic penchant for batshit crazy gorgeous things (with curly hair).
Title: Re: BHP and the Selespeed
Post by: SeleMatt on December 10, 2022, 05:14:09 PM
Thank you gentleman.

I must say Craig, the more I think about the GQV the more I like it.
Notwithstanding the engineer certs, it would be cheaper exercise to achieve big ponies. Think I'll put a call into the Victorian mod engineer and see what he has to say.
Title: Re: BHP and the Selespeed
Post by: bazzbazz on December 10, 2022, 06:16:27 PM
Quote from: Craig_m67 on December 10, 2022, 10:08:58 AM
but then I have a chronic penchant for batshit crazy gorgeous things (with curly hair).

Wouldn't that make you even more "bat crap crazy" for continuously going back for more punishment . . . again . . . and again . . . .   ;D
Title: Re: BHP and the Selespeed
Post by: Ascari32 on December 16, 2022, 11:55:33 PM
Quote from: SeleMatt on October 29, 2022, 06:19:03 PM
Thanks guys. I accept all those practical arguments but I really, really love my Ti facelift. These things are highly subjective, but I reckon the facelift 156 is one of the sexiest cars they've ever produced.
Craig - The Guilietta QV is a styling hat full to me though it's a super fun car to drive. I'm not really a hatch guy with the exception of the Brera.

This isn't about the money but what is achievable. I'm wanting to keep it as a 156 Ti selespeed. As per my original post, I mentioned most of the weaknesses in the JTS and they are all surmountable imho.

Are there any other known weakness's like oil delivery etc?

The JTS motor in the car at the present is as good as they get in standard form with only around 35000k's on it (the engine was rebuilt with the 'upgraded' rings by the previous owner). It's light throttle response is excellent and I love how it spins up and sounds. I've put poly bushing's through the rear and fitted Bilstein B6's and Eibach springs, GT horseshoe wheels to it.
It's a fun car.
I just want an engine that you can fully sink the slipper into, is bullet proof and uses engine oil that doesn't disappear.
Time isn't an issue.
I have access to a JTS long motor with a busted timing belt and so I'm considering rebuilding this motor with the aforementioned weaknesses addressed etc.

There's no hurry.

Alfatango - It's fair enough you think the selespeed is pointless but I've had it for 4 years and maintained it as per Bazz's maintenance schedule; it's been faultless. It's an interesting piece of automotive history and I enjoy it's click-clacking and languid shifting compared to the modern twin clutch jobs. Changing it out to a traditional manual doesn't interest me for this car. I've other manuals.

Anyone else have an opinion on the JTS vs TS ignoring the cost but focusing on the outcome; which is essentially direct injection vs traditional induction?

Cheers.

There are some horrendous stories about JTS Technology in general and Alfa's version. One of the most common ones doing the rounds is the issue of inlet valves being fouled by carbonization. This, in my opinion is not a failing of the JTS system per say, more to do with the choice of valve timing. Valve timing can be used to generate "Internal EGR", which results in cylinder residue being drawn into the inlet tracts, causing carbon deposits to build up.

This is not a fault of the technology, but of the car producers that use it. I have to say, having bought a 112,000 mile 3.2 JTS Q4 159 and rebuilt the engine, the inlet tracts were pretty damned clean.

I wanted to get my hands on a 2.2 JTS engine to analyse and modify along the lines of what I have done with my 3.2 JTS. The issue surrounding timing chains seem to be similar so I would have liked to take a detailed look at it to see what could be done.

However, I have attached three  plots, simply because of the question posed, "Anyone else have an opinion on the JTS vs TS ignoring the cost but focusing on the outcome; which is essentially direct injection vs traditional induction?"

My experience with the Twin cams goes back to the early seventies, my last four potter being a 1.8 TS, which I think is the sweetest of them all, historically akin to the 1750 beauty that was in the old Berties.

But we can't go back and it is immaterial to do so as EV is the way we are all being driven. Besides there are too many Luddites in the World for my liking.

The JTS System on the 3.2 is brilliant and lends itself to serious improvement, without breaking the bank, or resorting to Snake - oil software "Enhancements". One cannot get more power from an engine unless one gets more air into it. However, one can make improvements by reducing the inherent losses in an engine's configuration. I am still waiting for claimed improvements to be backed up by before and after Dynamometer plots, by independent sources.

The 3.2 GTA has a peak torque figure which is only as good as that in the attached plot of my 3.2 JTS engine, @ 6900rpm. Break it all down, and the fundamental difference between my car an a standard 3.2 JTS is, the Exhaust System and The Colombo Bariani Camshafts. There are a number of cheaper options available to those who want to replace their headers and Exhaust system. But there are, in my opinion, no finer camshafts available for Alfa Romeos: and lots of other Marques, than Colombo Bariani.

I have spared no expense on my engine rebuild, only timescales and resources prevented me from doing all the modifications I would have wanted. The last modifications have surrounded the MAF and the NTC Sensor. A torque curve by it's very nature, will decay as limiting mechanical factors come into play at high revs.

The fact that the one attached remains substantially flat is because, in my view it is being restricted by airflow inertia through the MAF Venturi at high revs. The MAF Slatted screen is used to create Laminar Air Flow across the sensor, particularly given the turbulence that exists in "Ram - Air" inlet tracts. It works because the valve timing. The standard valve timing causes a slightly positive pressure in the plenum (Static Timing), so the screen is very effective. However, when one introduces massive Positive Valve Overlap, and the inlet tract gets considerable "Draw" from exhaust manifold depression, the net effect is to cause the Slatted Screen: see attached pic, to act as a restriction. When it is removed, the engine is able to breath better. For this reason, when I return to the Dyno Station in the new year, I expect the Torque value @ and above 7000rpm to be higher.     
Title: Re: BHP and the Selespeed
Post by: Ascari32 on December 17, 2022, 12:15:40 AM
Omitted Attachments
Title: Re: BHP and the Selespeed
Post by: Ascari32 on December 17, 2022, 01:24:55 AM
And Before and After plots of my 3.2 JTS