Alfa Romeo Owners Club of Australia Forum

Technical => 932 Series (156, GTV, Spider, 147, GT, and 166) => Topic started by: poohbah on January 26, 2022, 01:41:11 PM

Title: I love hot weather and cooling systems - GTA fun
Post by: poohbah on January 26, 2022, 01:41:11 PM
Been a while since my last GTA update, as I've been busy chasing cooling problems on the GTV.

Anyway, had my first bit of GTA covfefe this month.

We've had some pretty hot weather here (12 days over 40C) so as a matter of caution I've been keeping an eye on temp and coolant levels.

Two weeks ago (on a +40C day), I checked it just before leaving the office to go home and level was just above MIN but no puddles or leaks I could see, so I topped it up and went home. No dramas, all performed as normal.

But next morning, I checked again and it had dropped below MIN level. Again, couldn't see any leaky hoses or clamps, but this time found some drops gathering on the subframe below the expansion tank (but also near the water pump). Decided then and there not to drive it til I could get it seen to.

Was a week before there was an opening in the workshop, and I had it trucked there.

Of course it turned out to be a leaking water pump rather than just a leaky hose, but luckily I got onto it pretty much immediately.

So that obviously meant changing cam belt as well as the pump, though I wasn't really too fussed - would have been due in 6 months anyway (last done July 2019). In fact it was probably lucky for me that the pump started leaking when it did - mechanic showed me the belt, and it was just showing some signs of initial cracking.

But a couple of interesting things - when I took it in, I asked them to check the fans were coming on when they are meant to, mainly because the GTA behaves differently to my prior 2.5V6. That would sit steady on 90C almost all the time and the fan would come on when the temp gauge read just over vertical (maybe 92-93C). In the GTA, the gauge generally fluctuates quite a bit either side of vertical depending on traffic conditions, gusto and ambient temperature - with the fan coming on when gauge reads over 95C and turns off just above 90C.

Workshop confirmed fan would come on at 97C and turn off at 92C and said that was normal. I've done some reading on Alfa BB and various forums and seen comments that the temp gauges on the early and middle age 156s and 147s were more indicative of actual temp change, whereas later cars had a gauge that smoothed things out by registering 90C while temp remained between 85-95C. No idea if its true - sounds like an Alfa sort of thing though. And doesn't really explain gauge in my old V6 - that was a '99 car!

But the mechanic did discover only one fan was coming on - the connection on one had worked its way loose/off. Which was an easy fix.

But I do have a question - my fans don't stay running when I switch off (if they were on when I switched off obviously). Aren't they meant to stay on for a bit if the temp is above the shut-off point?
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on January 26, 2022, 01:59:12 PM
forgot to note, they also changed the thermostat when they did the pump etc.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: Citroënbender on January 26, 2022, 04:55:39 PM
Does eLearn discuss the fan strategy? It's a different beast but the 147 fan goes off with the ignition, they (engineers) obviously think thermosiphoning is sufficient to cool the stopped motor.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on January 26, 2022, 05:56:13 PM
I don't have eLearn. I'll ask the guys in the workshop later this week. The annoying thing is that I can't really remember if my old V6 had fan overrun. I've got a sneaking feeling it didn't but can't say I ever thought about it before.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: johnl on January 26, 2022, 11:51:40 PM
Quote from: Citroënbender on January 26, 2022, 04:55:39 PM
It's a different beast but the 147 fan goes off with the ignition, they (engineers) obviously think thermosiphoning is sufficient to cool the stopped motor.

My understanding:

Once an engine has stopped running, it isn't going to be getting any hotter than it already is...

The temperature of coolant in the engine water jacket will increase after shutdown, as heat soak from the hotter metal continues (until the metal and coolant temperatures equalise).

Thermosiphoning will continue to lazily circulate coolant. This doesn't necessarily mean that a lot of cooling will actually be happening, with almost zero air flow through the radiator core...

Regards,
John.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: Colin Edwards on January 27, 2022, 08:49:50 AM
Not much point to running a fan if the water pump is stationary.  The fan will only cool the water in the radiator.  Won't have much impact on the coolant around the temperature sensor.  Just draining the battery for very little return.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: Citroënbender on January 27, 2022, 09:00:56 AM
Just for PB's edification:

http://4cardata.info/elearn/116/2/2000080/2000014/2002065/3234496

Quote...The fans therefore only come on when the ignition is switched ON.

156 eLearn is available free on the above Russian website; even better it's in English. Ура! ::)
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on January 27, 2022, 09:17:59 AM
Cheers fellas. So why do the fans on so many cars now continue running after switch off?
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: Citroënbender on January 27, 2022, 09:46:11 AM
Modern cooling systems are more highly stressed and oil specs of greater stringency; this particularly relates to turbo engines.

I respectfully think @johnl doesn't give thermosiphoning quite enough credit in conjunction with the natural heat rejection ability of a healthy radiator. That, in concert with cooling fans on either a timeout or temperature threshold, is going to make a measurable difference including effective service life of the oil.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on January 27, 2022, 10:40:28 AM
Interesting.

And thanks for the link CB. I  have tried a similar one in the past (think it was for all fiat group) and was Romanian or similar. But I got scared off by multiple "dodgy website" warnings.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: GTVeloce on January 27, 2022, 09:13:22 PM
Perhaps some of the newer cars are running an electric water pump hence the fan could deliver meaningful work after engine shutdown?
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: johnl on January 28, 2022, 11:02:56 AM
Quote from: Citroënbender on January 27, 2022, 09:46:11 AM
I respectfully think @johnl doesn't give thermosiphoning quite enough credit in conjunction with the natural heat rejection ability of a healthy radiator. That, in concert with cooling fans on either a timeout or temperature threshold, is going to make a measurable difference including effective service life of the oil.

CB,
I'm really struggling to see any benefit re "effective service life of the oil" from running the cooling fan for a fairly short while after the engine has stopped running...

I agree insofar as thermosiphon effect will occur because coolant in the radiator core will always lose temperature more rapidly than coolant inside the water jacket, and the rate of flow will be somewhat faster if the fans are blowing air through the core, for the obvious reason.

But, I just don't think it usually matters. If it did, then all cooling systems would run the fans for a while after engine shut down, and most don't.

Maybe, if a particular engine design tends to run borderline hot spots inside the head casting (the metal adjacent to the combustion chambers and exhaust ports, by far the hottest parts of the engine castings and where boiling usually would first commence). If so, then normal operating coolant flow might prevent issues with minor localised boiling, but, after the coolant pump stops running the rate of coolant flow will reduce dramatically, and so the now more slowly moving coolant languidly passing by the hottest parts of the head casting might become hot enough to locally and briefly boil...

In such a case, running the cooling fan for a while after shut down might be just enough to produce a thermosiphon effect just strong enough to keep flow rate high enough that there are no strange bubbling noises coming from under the bonnet after parking the car...?

Regards,
John.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: Beatle on January 28, 2022, 01:17:58 PM
Quote from: poohbah on January 27, 2022, 09:17:59 AM
Cheers fellas. So why do the fans on so many cars now continue running after switch off?

My understanding is that this is for the aircon system, not the engine cooling system.  Helps reduce heat soak and system overpressurisation.

In fact I recall on my first Alfetta the aircon, not the coolant fan would 'run on' after use in hot weather.  I assume it was on a pressure switch, not a timer.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: bazzbazz on January 28, 2022, 02:33:02 PM
Quote from: poohbah on January 27, 2022, 09:17:59 AM
Cheers fellas. So why do the fans on so many cars now continue running after switch off?

Many cars have an additional auxiliary electric water pump that continues to cycle coolant while the fans run after switch off.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: johnl on January 28, 2022, 03:39:29 PM
Quote from: bazzbazz on January 28, 2022, 02:33:02 PM
Many cars have an additional auxiliary electric water pump that continues to cycle coolant while the fans run after switch off.

Do we know what this extra complexity, increased battery drain, and added cost is supposed to accomplish?

I've never actually come across an auxilliary elecric coolant pump, but then I never have anything to do with newer cars...

Regards,
John.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on January 28, 2022, 04:21:10 PM
thanks all, I have learned something today.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: Beatle on January 29, 2022, 03:07:12 PM
Aftermarket electric pumps designed to replace your mechanical pump as the primary coolant pump:  https://daviescraig.com.au/electric-water-pumps

Many other vehicles use an electric pump as an auxiliary pump, usually to cool turbochargers (Audi/VW).
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: johnl on January 29, 2022, 03:49:42 PM
But still, already hot parts aren't going to get any hotter after the source of the heat has been turned off...

If getting too hot is damaging (which of course it is), then the damage will already be done. I can't see it making any difference how quickly any overheated components cool down, i.e. slowly, or a bit less slowly...

Don't get me wrong, the idea of an electric coolant pump has some appeal, not having to remove the belts to change it being one...

Regards,
John.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on February 04, 2022, 04:46:18 PM
More drama to report, not cooling related.

Driving home last night I suddenly just lost all gears  without a sound, no vibration  no warning lights, nothing. Gearstick felt like it was not connected to anything. Clutch pedal still felt good, plenty of fluid in reservoir, just couldn't select any gears (does clutch automatically disengage, or was I just lucky it didn't stay in gear?).

So hopefully it is just a failed linkage. Had it trucked back to the workshop this afternoon, so I will hear the official diagnosis soon enough.

But I was waiting for 5 hours for recovery truck last night, which meant I got home at 3am...what a treat.

Coincidentally, as I was dropping my car in to the shop, it's black GTA twin was driving out. Howdy BT!
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on February 04, 2022, 06:30:19 PM
Good news, car is already fixed. Linkage as hoped for.

Thank the almighty...
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: bteoh on February 04, 2022, 07:44:40 PM
Hi John,
I wondered if that was your GTA on the flatbed. Lucky that it was a simple fix. It has happened to mine where the linkage end at the gearbox comes loose. Sometimes it is the locking nut not being tightened properly. Should get together one day. Cheers  :)
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on February 04, 2022, 08:04:54 PM
Cheers BT.

Yep, its a big relief it was nothing more complicated. Definitely would be good to catch up, maybe at  club run. Haven't been on any for a while.

I suspect yours is closer to showroom condition than mine.  I've now got to start working through the non-urgent items - AC (though that is increasingly urgent at moment...), LCD display, headliner, detailing/paint chips, and rim refurb being the main ones.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: bazzbazz on February 04, 2022, 10:22:40 PM
Quote from: poohbah on February 04, 2022, 08:04:54 PM
I've now got to start working through the non-urgent items - AC (though that is increasingly urgent at moment...), LCD display, headliner, detailing/paint chips, and rim refurb being the main ones.

Installation of HALO Fire Suppression System . . . . .  ;D
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: bteoh on February 05, 2022, 12:23:00 AM
Quote from: poohbah on February 04, 2022, 08:04:54 PM
Cheers BT.

Yep, its a big relief it was nothing more complicated. Definitely would be good to catch up, maybe at  club run. Haven't been on any for a while.

I suspect yours is closer to showroom condition than mine.  I've now got to start working through the non-urgent items - AC (though that is increasingly urgent at moment...), LCD display, headliner, detailing/paint chips, and rim refurb being the main ones.


Mine is far from showroom condition but still very enjoyable to drive. The AC in the car isn't terribly good compared to Japanese cars but still functional. Vents look good but flow of air out of them are woeful.
Take good care of your headlights as they are near impossible to buy anymore.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on February 05, 2022, 12:19:35 PM
Cheers mate. Yep AC on these cars is barely sufficient at their best. Ironically I had just had one year with working AC in my prior 156, after 4 years without, when I had to sell to make room for the GTA.

In terms of headlights, have you refurbished your lens covers? I had to clean mine up to pass inspection, but already a bit hazy again. Might need to get the wet sanding kit out this time.
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: bteoh on February 06, 2022, 11:59:29 AM
Lucky my headlamps are still ok and are clear. You might have to clear or ceramic coat it once you polish the lens? The ballast had gone in one of mine and had to be changed. Make sure you get the right part number if yours goes. I was told another one would work - which it did but the self levelling function did not. So in the end, I managed to source the exact part.
Cheers
Title: Re: I love hot weather and cooling systems - GTA fun
Post by: poohbah on February 06, 2022, 03:27:22 PM
Cheers, the headlights are all working ok - had to get them right when I put it over the pits. But I would like to get the lens as clear as I can.