Valve clearances - how critical is the tolerance?

Started by fazersix, August 24, 2019, 10:13:03 PM

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fazersix

Hi, I have finally installed 10548 cams on a 1981 2.0. The manual says specs for valve clearances are .40 - .45 inlet and .45 - .50 exhaust. I have not started the engine yet!
After installing the cams I have
       Inlet.      Exh
1.     .381.      .406
2.      .360.     .457
3.      .381.      .457
4.      .360.      .457

So how critical are the tolerances since my inlet are .02 and .04mm under spec and one exh is .05 under spec?
Do I really need to adjust these?

Thanks in advance

bonno

Too little valve clearance can result in poor performance (loss of compression) or a rough idle because the engine can't "breathe" normally and operate at peak efficiency. The designers have taken into account the different rate of expansion of the dissimilar metals and as such, the specified valve clearances  are critical in achieving this. 

LukeC

Those clearances, while not within the Factory spec will be fine. OE Alfa cams have significant difference in diameter between the base circle and opening ramps. You can feel this with you finger... Not sure why Alfa did it this way, but I suspect it was to allow for non-maintenance and a very large safety margin in running too little clearance.

Most real performance cams for Alfas (10548 is not a performance cam but is better than the stock Alfetta cam Note: 10548 was used on late 116 cars) run clearances around .2 - .25 mm. I have run valve clearance on Alfas as low as .15 mm to get a quieter valve train with aftermarket performance cams. Some engines with similar design/material heads run this sort of clearance from factory.
Luke Clayton

qvae.com.au

fazersix

Thanks guys for your advice. I took it for a good run today and noticed it more responsive under 4000 whilst 4000 to 5000 it appears to rev more freely! A vast improvement over stock cams. I also change the valve stem seals, the black ones were hard and had partly disintegrated and now now big ball of smoke when I change over 4000!

NSharpley

You can make another adjusment with the 10548 cams ... I cannot remember exactly but I think you advance the inlet cam by 5 degrees for an earlier opening.

This also increases the overlap.
Current Alfa:
1975 Alfetta GT 2.0 Race car
1979 Alfetta GTV (Resto)
1972 105 2000 GTV (Resto)
1987 Alfa 75 2.5

Past Alfas:
1982 Alfetta Sportiva (briefly in my possession. Restored and sold)
1989 Alfa 75 2.5
1982 Alfetta Sedan 2.0
1976 Alfetta GT