Alfa Romeo Owners Club of Australia Forum

Technical => 116 Series (Alfetta Sedan/GT/GTV & Giulietta Sedan) => Topic started by: sudsy on December 04, 2019, 02:37:35 AM

Title: prop shaft vibration
Post by: sudsy on December 04, 2019, 02:37:35 AM
All things aside..

What is the most common source of prop shaft vibration.??

my situation:
It's not chronic
It diminishes with speed
It diminishes with time/heat.
Its a gentle rumble/vibration..

So I'll get under her and have a poke around, but if i'm pre-informed then all the better.
Issue has been there since day one of ownership, time to get it sorted..
Thing is if I can't see anything obvious, i'd like to know which bits to poke further

Doughnuts or bearing?

I know that this is a long assessed issue, but keen to know what is the MOST likely problem.

I think this ol girl will run forever, even with  a slightly wonky prop shaft, but I'd prefer to get it sorted and with a modicum of info if I need to refer it to my local alfa guy..

Thanks

Title: Re: prop shaft vibration
Post by: carlo rossi on December 04, 2019, 09:21:19 AM
number of reasons
check all bolts are torqued up
yep I have seen loose ones in my time and look for cracked donuts
or chunks missing sounds like when the donuts get hot they are more plyable
so they smooth out
Title: Re: prop shaft vibration
Post by: sudsy on December 05, 2019, 01:26:51 AM
Thanks Carlo

I think you might be correct about the temperature and plyability of the doughnuts..as one or more of them may be age hardened, and they are made of rubber for a reason.
Title: Re: prop shaft vibration
Post by: Alfapride on December 05, 2019, 06:02:35 AM
Few other things to consider
Condition of centre bearing
Engine mounts
Prop shaft alignment
If it's been installed re installed incorrectly in the past it may need a balance
Title: Re: prop shaft vibration
Post by: carlo rossi on December 05, 2019, 01:23:06 PM
yeh thats a difficult one
i have just spent 12months do my own version of balancing
cost me 1 back 12 headaches ,52 weeks of my life and yes im happy now
all becasue the guy that took out my shaft didnt mark it up and photo everything
Title: Re: prop shaft vibration
Post by: Craig_m67 on December 05, 2019, 07:38:01 PM
Cherry, the new lacework of rust that is a GTJunior also has a rumbly driveshaft.  It's worse when she's been sitting (often) but gets less noisy with drive time/heat etc.

I originally thought it was out of balance.. got a quote for that and decided I could live with it

On reflection, I don't think it's balance - I mean why would it be out?
My current thinking is; centre bearing, u-joints and the donut
Apart from the donut, everything else is very likely original and as such worn as fuck

All things the DIY can do.  The AlfaBB had some interesting info on the u-joints, suggesting some replacement parts were not quite in spec these days.  All of it can be obtained from the usual suspects (classic/AH) though, so I'd just give them the model details and buy a kit

I will do the Duetto's drive shaft if she ever comes home.. Cherry can rumble on


EDIT.  I should add, i've answered this from the perspective of a 105 drive shaft, not a 116 which is a completely different animal (spins at engine speed all the time).  I'd be checking the donut stat.  There's lots of messy pictures available of the hazards that can occur if they let go.  Apologies for the detour into an earlier, different model
Title: Re: prop shaft vibration
Post by: sudsy on December 05, 2019, 08:44:14 PM
Great input from everyone

I thank you all..

Oddly enough, as things got warmer then hotter today, the vibration actually got worse.
It got to being borderline unpleasant.

I'll check all that's been suggested.. and mark everything up as I'm checking..

....It sounds as if that's quite crucial if you don't wish to make matters worse....

Rookie question: Am i at risk of amplifying and adding to repairs if I continue to drive on a vibrating prop shaft?.
In as much as, would the current out of balance potentially lead to the tearing at and ruining of other prop shaft components?




Title: Re: prop shaft vibration
Post by: bazzbazz on December 05, 2019, 10:53:15 PM
Quote from: sudsy on December 05, 2019, 08:44:14 PM
Rookie question: Am i at risk of amplifying and adding to repairs if I continue to drive on a vibrating prop shaft?.
In as much as, would the current out of balance potentially lead to the tearing at and ruining of other prop shaft components?

Yep, you guessed right.
Title: Re: prop shaft vibration
Post by: poohbah on December 06, 2019, 04:10:43 PM
Just posting this as a gentle nod to the joys of rubber drive train components (so +1 to suggestions they should be high on Sudsy's checklist).

When I bought my '81 GTV four years ago, I was assured the donuts had been replaced fairly recently.

This was the reality (my mechanic reckoned the prop shaft hadn't actually been touched in over 30 years.)

I still love her...
Title: Re: prop shaft vibration
Post by: sudsy on December 06, 2019, 08:08:11 PM
@ poohbah
That looks catastrophic..

Good news is rego ran out today so cant be tempted to drive the sedan anymore avec ill prop shaft..

I'll get it all sorted before putting more rego onto it..
Title: Re: prop shaft vibration
Post by: poohbah on December 07, 2019, 06:54:18 PM
Best of luck with the propshaft and rego sudsy. Lucky for me I caught it about a week after I bought the car.
Title: Re: prop shaft vibration
Post by: carlo rossi on December 09, 2019, 02:32:11 PM
Lets just start with what I think of the tailshaft
f#$%^&**((()))ing
yep almost every time I have asked that question
how are the donuts? they always reply "just had them done "
well there is a date stamp on the beasts and like all rubber
even if not used it goes off so if the donuts are over 15years
they will probably need replacing , they go hard

NOW the bad part
when you take it out mark everything all the bolts categorise so they go back exactly
the position of the tailshaft to the body measure at the engine rear mount and put back exactly
if you split the shaft and change bearing 2 things if its a post 1983 model
buy the bearing first its a 55 mm not the 52mm of the earlier Bloody hard to find
ea spares has them I think
mark how the shaft came apart and the spline and put it back together exactly not almost
or you have then balance the beast
p[s there seems to be a never ending model version change on these things so don't buy the donuts until you can see the ones on there and their numbers
Oh by the way this is for the 4 cyl not the v6 it has only 1 arrangement

Title: Re: prop shaft vibration
Post by: tpalfa on December 09, 2019, 08:42:40 PM
I had a vibration on my GTV6 which was hard to track down. A mechanic had used a BFH to get the shaft back in and had cracked the metal sleeve of the locating bush that's on the end of prop shaft inside the front donut. After it warmed up at high revs it was terrible.
Title: Re: prop shaft vibration
Post by: carlo rossi on December 10, 2019, 01:34:26 PM
i believe they are all split to get them on and off
i hope this did not cost you much
Title: Re: prop shaft vibration
Post by: tpalfa on December 10, 2019, 05:28:54 PM
Quote from: carlo rossi on December 10, 2019, 01:34:26 PM
i believe they are all split to get them on and off
i hope this did not cost you much

The broken part was one of these:-

https://www.alfa-onlineshop.de/fuehrungsbuchse-nebentrichter-kardanwelle-neu-alfetta/gt/v-75-rz/sz-14096

it was well and truly smashed. Didn't cost me more than I paid for the original work - which was to replace two donuts and the centre bearing.
Title: Re: prop shaft vibration
Post by: ALF750 on December 11, 2019, 02:50:28 PM
Old chestnut, I last did mine (75TS) about 35kkm ago/18years, and just checking it over for rego I seee a chunk missing from the front one, again!   Yes, had some vibe but nothing extreme, but doesn't get driven much recently.   What is the latest on finding replacements in Oz?   Or is O/S or ebay the best option?   Anyone have the full story on BMW giubo conversion?
Title: Re: prop shaft vibration
Post by: sudsy on December 12, 2019, 09:13:52 PM
All of these replies and comments are both ultra helpful and yet more worrying that I had initially considered..

This sedan has by no means been neglected, in fact it has been pampered by all accounts..and as such it may be just the one donut/retaining bolt/centre bearing..

But good to know to doubly ensure everything is marked prior to any disassembly..

Title: Re: prop shaft vibration
Post by: sudsy on December 13, 2019, 09:52:37 PM
So.... looking through the car's service records..It look like the front doughnut had been done in 2014.

Problem is, it was not done by an Alfa specialist.

Also replaced at the same time  was the bell housing (damaged) and flywheel.

Two years earlier (2012), the same mechanic replaced (amongst other things) "Front and rear Uni Joints"

It could be deducted that the 2012 work may have been done incorrectly (not marked up before disassembly), and as a consequence, two years later thrown the new front doughnut (uni joint) and damaged the flywheel and bell housing in the process..

Now, what I may currently be experiencing is an out of balance shaft from this badly installed (second) new front doughnut/uni (2014), and/or the "new" (2012) rear doughnut..

I feel like Miss Marple, stringing together the clues and history of events.!!

Time for my friendly local Alfa guy to have a look over it..

...Other parts required and local prop balancing shop availability aside, once the assembly is removed  what should I expect to shell out to have the prop shaft et al re-trued..??
Title: Re: prop shaft vibration
Post by: bazzbazz on December 13, 2019, 10:29:47 PM
Quote from: sudsy on December 13, 2019, 09:52:37 PM
I feel like Miss Marple, stringing together the clues and history of events.!!

More of a Hercule Poirot I reckon.  ;)
Title: Re: prop shaft vibration
Post by: carlo rossi on December 14, 2019, 02:16:08 PM
oki if the rubbers seem tio be in good shape
check that the bolts are all the same shape and length
if this is all good then go to my blog balancing tailshafts
alot of trial and error but it does work
im using this method currently until I need to change the rubbers
but from what you have said and if the guy did a poor job on the fron which it sounds like he did
he may have changed the front half of the tailshaft due to the danmage or if he didnt it would be bent
and think its likely of the first new half
now if this is the case they wont have balanced them
go immediately to my blog in the 116 section it will work

http://www.alfaclubvic.org.au/forum/index.php?topic=19303.msg110461#msg110461
Title: Re: prop shaft vibration
Post by: sudsy on December 14, 2019, 08:55:01 PM
That balancing thread is great info..

I'm incentivised to give it a whirl based upon a $2k balance job.!!

My Alfa guy will do the preliminary checks first..
He's having a look  at it 19th Dec..

Might get lucky with a loose bolt or two..



Title: Re: prop shaft vibration
Post by: sudsy on January 01, 2020, 08:48:36 PM
So my friendly local Alfa guy had a good look over the propshaft

Good news is that all doughnuts are fine...and all bolts etc are tight..

He is suggesting maybe a problem with the propshaft olive or an untrained  propshaft reassembly (as per previous post detective work).

There's at least one thread on AlfaBB on the olive subject..

https://www.alfabb.com/threads/output-shaft-olive-repair.192551/

Any pearls of wisdom from this hemisphere?

All that said ...Oddly though, the problem has diminished quite a bit since car was on the hoist...or it could be just me, as I feel at least its been looked at and the perishables have been given the all clear...